What is a Hydraulic Punching Machine?
Hydraulic punching machines are valuable tools in the manufacturing process. They are used to create holes of different shapes into various materials like metals, plastic, and many more. Hydraulic punching machines are fast, accurate, and efficient.
Punching machines are developed for high flexibility and effective material processing. Generally, the punching stuff consists of two pieces of a tool, one for the punches and another for the dies.
Working principle of the punching machine:
A die or mold is used to cut through the material in a hydraulic punching machine. The die is placed over the material, and a hydraulic ram is used to force the die through the material. The ram applies a large force to the die, which cuts through the material.
Uses of hydraulic punching machine:
Many hydraulic punching machines are used in a variety of industries for a variety of purposes. Hydraulic punching machines manufacture products such as automobile parts, medical equipment, and electronics. Hydraulic punching machines are also used in the mining and construction industries.
Application of hydraulic punching machines:
A hydraulic punching machine is an example of a machine that works via liquid pressure. The machine consists of a piston inside a cylinder, with the piston connected to a ram. The ram pushes against a workpiece, forming a hole in it. The ram is actuated by hydraulic pressure, which is generated by a pump.
Advantages of hydraulic punching machine:
One of the many advantages of hydraulic punching machines is that they are speedy. The speeds that they can generate can make them an ideal choice for small batches or quick production runs. This is in contrast to manual punching methods, which can be time-consuming and labor-intensive. Additionally, hydraulic punching machines are quieter than manual punches, making them more desirable in various settings.
Disadvantages of punching machine:
Punching machines are expensive. Apart from this, its working is time-consuming, often resulting in inaccuracy. A punching machine is often used for small batches of products, making it unfit for mass production.
Feature of Hydraulic punching machine:
- High rigidity, high precision racks, steel plate welding, and heat treatment to remove the body’s physical strength – all work together to make the machinery stable in the long term and not deformed.
- The critical components of the machinery, including the crankshaft, gear, transmission shaft, and other elements, are heated during the gridding process to harden them, increasing their wear resistance and long-term stability while meeting exacting precision and stability standards.
- The punch slider moves at high speed and stops accurately and safely.
- Production with high quality and high efficiency.
- Slide adjustment is separated into manual and electric adjustment, which are practical, dependable, safe, and quick with precision up to 0.1mm.
Safety major :
- The drive or commissioning must be prohibited without the protective cover on the drive parts exposed to the press.
- Before you start driving, ensure the primary fastening screws are secure, the mold is intact, the operating mechanism, the automated braking system, the clutch, the brakes, and the lubrication system are all good working order.
- Installing the mold requires that the slider is at the bottom dead center, that the closed height is accurate, that the economic load is avoided, that the mold is tight and dependable and that it passes the pressure test.
- It is forbidden to put your hands, tools, or other objects in a dangerous area while working.
- Special tools are required to operate small parts. Only use the tool to remove the blank from the mold when it is stuck.
- Stop feeding immediately and check the source if you hear or see anything unusual. If the rotating components come loose, the steering mechanism breaks, the mold comes loose, or there are other flaws, the machine should be stopped and fixed.
- To avoid misuse, the hands or feet must permanently be removed after completing a task.
- Before leaving for the day, turn off the power, take care of the essential cleaning, and take down the desk.
Rajesh Machine tools aims to provide the best quality machinery to their customers. In our industry, we provide a power press machine ,shearing machine, ironworker machine, hydraulic punching machine, and many more.