What is a Power press Machine?
A Power Press Machine is used for cutting metal in a particular shape. It is a machine with a controlled system that is used for processing various types of sheet metal. A multipurpose machine, it is used for shaping and cutting at the same time. This machine is mainly used in metal manufacturing and shops.
It’s one of the most adaptable sheet metal machines on the market, and it’s employed in a variety of heavy industrial applications. Previously, manually shaping the metal sheet required a considerable deal of labor and force. But with the help of a Power press machine, it will be easier to cut, bend, press, and form the metal sheet into different shapes and sizes by applying a high amount of pressure.
How Does the Power Press Machine Work?
The design working principle of the Power press machine is to convert circular motion into linear motion. The major components are clutch, flywheel, crankshaft, and stationary ram, and moving ram.
Major parts of power press :
1. Base: The base is the supporting member of the press and provides arrangements for tilting and clamping the frame in an inclined press.
2.Ram: Ram reciprocates to and fro within its guideways which prescribes stroke length and power. The stroke length and power transferred can be adjusted as per the requirements. Ram at its bottom end carries a punch to process the workpiece.
3. Flywheel: The flywheel is mounted at the edge of the driving shaft and is connected to it through a clutch. The energy is stored up in the flywheel during idle periods and it is expected to maintain the constant speed of the ram when the punch is pressed into the work.
4. Clutch: The clutch is used for connecting and disconnecting the driving shaft with the flywheel when it is necessary to start or stop the movement of the ram.
5. Brakes: The brakes are used to stop the movement of the driving shaft immediately after it is disconnected from the flywheel.
Working Principle :
The ram and bed are equipped with combination dies that allow the metal sheets to be shaped into particular forms. The rotation of a flywheel is powered by a motor. The spinning flywheel is connected to the crankshaft by a clutch. The crankshaft then connects the press ram’s upward and downward motions to the rotating action of the flywheel. A workpiece is fed to the die and the tool cycle is initiated. When the upper and lower dies press together on the stock material, a re-formed piece is created. Once the downstroke is done, the workplace which is formed is removed and replaced by a new form of the plate for doing the same process.
What are the Uses of Power Press Machines?
It is majorly used in heavy manufacturing applications like factories and engineering plants.
Power press is a must needed machine for the sectors of automobile, agriculture, bicycling, engineering, and electrical.
Having the multi-functionality feature, it is used in all factories and industrial establishments.
It is used as a workplace machine because of its simplified metal bending operations.
What are the benefits of Power Press Machines?
Previously, the cutting and pressing was done by the labor so having the Power press will save much of our time, effort, and labor.
Having such a design where you don’t need to worry about adjusting workpieces again and again.
The design and portability give us handy support for moving around anywhere in the workshop.
This machine has a low initial cost and is also user-friendly.
This machine is quite dependable, with incredible pressing, punching, and clasping approaches that don’t necessitate a lot of upkeep.
Safety Measures While using a Power Press Machine :
The Power Press machine falls under the heavy machine category so it is really important to take care of a few things while using it. It is dangerous to be operated on if it is not maintained properly. Following are some safety points to be taken while handling the machine :
If you own a power press machine at your workshop it is necessary that people handling that have the proper knowledge and skills about the working of the machine.
The appointed person is to be trained before operating the machines because that is the person who is responsible for maintaining them.
One can also make some written notes on the working of the machine that will be helpful for the person to easily know about the machine.
It is necessary to check the working of the machine regularly in order to use it safely.
The components used in the machine can be regularly checked by a knowledgeable person.
Make proper records of power press maintenance activities so you can also schedule your next on time.
When the machine is not in use, the power of the machine should be switched off
Price Of Power Press Machine :
The Rajesh power press machine is the best in terms of quality and price. There are a variety of industrial applications for power press machines. We provide manufacturing, supplying, exporting of high-quality Hydraulic Press Machines. We offer all types of power press machines at affordable prices include 10 ton and 20 ton and 30 ton and many more.To know more about the price of power press machine feel free to contact us.
If you want to purchase some powerful and quality machines of Power Press, Rajesh Power Press machines are the best choice over the clients. Rajesh machine tools is highly recommended for quality power press machines manufacturers and suppliers. They also offer CNC press brake machines, High power press machines, shearing machine, and various other industrial machines all over India.